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Back to: HB 4000 connect for PUR / POR

HB 4020 BS Connect bag melter

Advantages and equipment features

Bag melter for 2 kg aluminium bags and pull-ring cans. High process reliability and simple operation. Low operating costs and no residue in the bag.
Suitable for reactive PUR and POR adhesives.

  • Extensive standard equipment
  • No unnecessary thermal stress on the melting material
  • No fumes when changing adhesive
  • No compressed-air dryer required

Specifications

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Dimensions 990 x 490 x 1520 mm
Weight 80 kg
Operating Voltage 3/N/PE 400 V, 50 - 60 Hz
Hose connection 2, 4
Melting capacity > 4 kg/h
Pump system 1 gear motor
Tank diameter Ø 130 mm
Usable tank volume 2 liters
Hot-melt adhesives PUR, POR

Application Areas

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en/applications/automotive
en/applications/filter-industry
en/applications/textile-industries
en/applications/building-industry
en/applications/building-industry

Description

HB 4020 Connect bag melter

The bag melter is a maintenance-friendly, adhesive-saving melting device. The melting material is processed directly from the bag. This minimizes contamination of the device. 

The bag melter works with a buffer volume to enable uninterrupted operation. This means that work can continue during the refilling process without stopping production. When melting on demand, the melting material is melted in two stages: The adhesive block is pressed through a melting grid by means of a piston as required and flows into a reservoir. Once this is full, the melting grid is automatically switched off. Due to the demand-based melting, the adhesive in the reservoir has a constant viscosity. This ensures a continuous production quality. 

No residue remains in the adhesive bag. The entire contents of the bag are melted. The compressed packaging has only a small waste volume.

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HB 4000 connect – Precise connections, intelligently controlled

This series thinks ahead and supports your manufacturing process with intelligent software solutions and high-quality technical features. 

The advantages

Easy to use – 7” monitor and Ethernet

The system can be controlled via the easy-to-use menu. From here, you have access to all settings. A LAN cable can be connected via the Ethernet. This enables convenient remote access if the installation is built into a system.

Automatic speed control according to quantity specification (g/m - g/sec - g/m²)

The dosing meter function gives you control of the adhesive application right down to the last gram. Does your production have precise specifications? You can set the amount of adhesive and the device records the adhesive values. This documentation can be used to support your quality assurance.

Secure setting – User setting with rights management

You can use rights management to protect your settings from manipulation.

There are three operating levels available that can be assigned depending on the qualification level of the operators.

Even application- Standard pressure sensor at no extra charge

The built-in pressure sensor ensures that the adhesive is applied evenly and reproducibly. The by-pass is no longer required in this generation of devices.

This technical solution means that there are fewer replacement parts costs.

Always ready to go – Weekly timer and standby function

The systems are ready to go before the team is. You can programme the heating-up times so that the system is ready to start production without waiting time at the beginning of the shift. Programming is possible daily or weekly

By means of the standby function, the system switches to a lower temperature.

This protects the adhesive and reduces electricity costs. Have you forgotten to turn off the system at the end of the day? The HB 4000 connect can turn itself off.

Perfectly set – Recording of adhesive settings and recipe management

When the adhesive data is stored, the system makes a product change possible in production in a matter of seconds.  Set-up times for programming the temperature setting are omitted. 

This means you reduce production waste and minimise the risks from faulty operation.

Simply flexible – Different pump sizes available

Three pump sizes are available. You can change the delivery rate according to your needs. The pumps are also interchangeable in the case that the conditions in your production change. This saves money, and the modular principle is designed to be sustainable.

Remembering made easy – Maintenance and service

The software reminds you to clean and change the filter on time. Of course, the system also has an operating hours counter and an error indicator that you can read.

This must not be missing:

Of course, the melters can also be configured for spraying use. Does your adhesive have a high processing temperature?

Ask us about a high-temperature version of the desired system (up to 230 °C).

Is the programming too complicated for you?

We will be happy to set up the individual data for you before delivery. For this we require an adhesive sample and the relevant data sheet from you.

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